Factory Live – Epicz lab

FACTORY LIVE

Digital twinning done right for operations

CHALLENGE TO SOLVE

Digital twins can mean many things for many customers. Historically it has been too complex, too fragmented of a data landscape, and too compute intense to change the industrial operating model in using a digital twin as the interface in operations. Creation, Connection, Automation and AI insights generation hasn’t been easily available until now. And up until now there has not been a clear business case for the use of digital twins in operations.

REAL BENEFITS OF DIGITAL TWINNING

Factory Live is different. It is a non-expert system for non-expert users, allowing all to be able to use it and realize their digital twin in no time. With this democratization comes real benefits, some of them listed below.

BUILD / RE-MODEL

Designing more efficient processes with infrastructure changes or when designing a new facility, ensuring optimal planning and layout of facility.

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3 M€ SAVINGS

One of our customers used Factory Live to build out / extend one of their plants. In doing so, and by using Factory Live, they discovered infrastructure changes they need to make, in order to properly plan for raw material delivery, something they would not have discovered without simulating in Factory Live.

FLOW ANALYSIS

Study traffic flow in this end-to-end simulation to learn bottlenecks, flow improvements and raw material and finished goods pick up optimizations.

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500 k€ SAVINGS

One of our customers used Factory Live to end to end study the traffic flow in relation to raw material delivery and finished goods pickup. Due to the ease of use of the simulation, anyone at the plant could use it and help to earn a lot of savings as testing new ideas and routes to their overall pickup and delivery.

LINE BALANCING

Study ways to gain optimization in the balance of operators, material flow and product flow for assembly lines and other manufacturing processes.

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4% SAVINGS

For most customers, there is specific efficiency targets per factory or plant. With one of customers, they see a base efficiency gain of 4% or more, by utilizing the concept of line balancing and democratizing that across their teams, not only for the process and industrial engineer but for team leads etc as well.

TRAINING

When onboarding new customers, there is the possibility of using Factory Live as a training tool, training them on the overall concepts of a factory & their specific duties at a line.

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UP TO 50% TIME REDUCTION

Learning is one of the most important parts of the job, and our customers are using Factory Live to teach how a production line is set up, and use that to teach about their specific role.

SAFETY HANDLING

Use Factory Live to educate your operators, engineers and others within the manufacturing facility on safety processes and important information.

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LIFTING EVERYDAY SAFETY

It is hard for personnel within a plant to always keep up to date on safety procedures. Use Factory Live to visualize the safety methods and make it visual, not just instructional.

VIRTUAL CUSTOMER VISIT

Show your customers virtually how your plant looks and from this explain how you manufacture the product they will receive and the surrounding processes in production.

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ENHANCE CUSTOMER EXPERIENCE

The pandemic taught us a lot of things about ways we can engage our customers differently. Use Factory Live to show a customer their products being made.

THE SOLUTIONS COMPONENTS

In order to create your digital twin effectively, Factory Live is built of certain components that together allow a non-expert system to be used by non-expert users, and where everyone can be up and running in no time.

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FACTORY LIVE BUILD UP

The components that makes Factory Live unique

THE ORIGIN OF FACTORY LIVE

Factory Live was born in and from industry, originally developed by Autoliv, a leader in automotive safety, for use in demanding operational environments. Through a tech transfer, Epicz Lab has re-packaged this powerful solution to serve any manufacturer looking to digitally transform their operations.

With Factory Live, you can create interactive 3D digital twins, allowing you to simulate and test changes before implementing them physically in the plant.

The platform offers powerful end-to-end simulation capabilities, enabling quick scenario testing for a range of optimizations—whether it is line balancing, infrastructure changes, or process improvements. With AI-driven and physics-based simulation engines specifically designed for factory environments, you receive fast and insightful feedback to guide your decisions.

Built on a gaming engine, Factory Live makes it easy to create, update, and operate digital twins with a user-friendly interface. The solution also features an integration layer for seamless connectivity to your existing data and operational systems, making deployment and use both fast and effective.